Customized Solutions for Precision Metal Turned Parts CNC Turning Parts in Industrial Equipment from Expert
Description of Customized Solutions for Precision Metal Turned Parts CNC Turning Parts in Industrial Equipment from Expert
Customized solutions for precision metal turned parts, particularly those produced through Computer Numerical Control (CNC) turning, are essential in the manufacturing of industrial equipment. These solutions are designed to meet the exacting standards and performance requirements of diverse industries, such as aerospace, automotive, medical, and machinery manufacturing.
1. Precision Engineering:
High Accuracy: CNC turning machines offer exceptional precision, capable of producing parts with tolerances as tight as ±0.001mm. This level of accuracy ensures that the parts fit perfectly within the assembly and function as intended.
Repeatability: The automated nature of CNC turning allows for consistent results, ensuring that each part produced is an exact replica of the previous one.
2. Material Versatility:
Wide Range of Materials: Customized solutions can accommodate a variety of metals, including stainless steel, aluminum, titanium, brass, and copper. The choice of material depends on the specific application requirements, such as strength, corrosion resistance, and weight.
Material Optimization: Expertise in material science helps in selecting the most suitable metal for the job, optimizing both performance and cost.
3. Complex Geometries:
Advanced Machining Capabilities: CNC turning machines can produce intricate shapes and features, such as threads, grooves, and undercuts, with high precision.
Multi-Axis Machining: With multi-axis capabilities, a single setup can complete complex parts, reducing handling and setup time, and enhancing accuracy.
Specification of Customized Solutions for Precision Metal Turned Parts CNC Turning Parts in Industrial Equipment from Expert
CNC Capacity | ||||
CNC Machining Center | 3 / 4 / 5 axis CNC Machining Centers | 40+ CNC Machines | ||
CNC Turning | φ0.5 - φ300 * 750 mm | DIN-2768-Fine +/-0.005 mm | ||
CNC Machining | 1270×508×635 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
CNC Stamping | 1000 * 1000 mm(max) | DIN-2768-Fine +/-0.005 mm | ||
Drawing Format | IGS,STP,X_T ,DXF,DWG , Pro/E, PDF | |||
Inspection Equipments | Measurement Instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |||
Material Available | ||||
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, 17-4PH, etc. | |||
Steel | Mild steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |||
Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |||
Copper | C11000,C12000,C12000 C36000 etc. | |||
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |||
Iron | A36, 45#, 1213, 12L14, 1215 etc. | |||
Plastic | ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek etc. | |||
Surface Finishing | ||||
Aluminum Parts | Stainless Steel Parts | Steel Parts | Copper /Brass | Plastic Parts |
Clear Anodized | Polishing | Zinc plating | Polishing | Painting |
Color Anodized | Passivating | Oxide black | Passivation | Chrome plating |
Sandblast Anodized | Sandblasting | Nickel plating | Galvanized | polishing |
Chemical Film | Laser engraving | Chrome plating | Nickel Plating | Sandblast |
Brushing | Carburized | Chrome plating | Laser engraving | |
Polishing | Heat treatment | |||
Chroming | Powder Coated |
Quality Control
1. Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality control(FQC)
5. Checking the goods after they are finished-----Outgoing quality control(OQC)
Application Of Customized Solutions for Precision Metal Turned Parts CNC Turning Parts in Industrial Equipment from Expert
1. Auto Components Hardware Parts Auto Parts
2. Communication Equipment
3. Industrial Equipment
4. Medical EquipmentsMechanical Parts
5. Ship Accessories
6. Electrical Equipment
7. Mechanical Equipment
Our advantages
1. High Precision and Accuracy:
Customized CNC turning solutions offer exceptional precision and accuracy, with tolerances as tight as ±0.001mm. This ensures that the parts produced fit perfectly within the assembly and function as intended, reducing the risk of failures or malfunctions in critical industrial applications.
2. Material Versatility and Optimization:
These solutions accommodate a wide range of metals, allowing for the selection of the most suitable material based on specific application requirements such as strength, corrosion resistance, and weight. Expertise in material science helps in optimizing both performance and cost, ensuring that the parts meet the desired standards while remaining cost-effective.
3. Scalability and Efficiency:
Customized solutions can be scaled to meet varying production volumes, from small batches for prototyping to large-scale production for mass manufacturing. Advanced manufacturing processes and efficient workflows enable quick turnarounds and minimize waste, reducing setup times and improving overall efficiency. This results in cost savings and faster delivery of high-quality parts to meet tight deadlines.
FAQ
Q: How can I customize my products ?
A: Please describe your project. Include the following information so that we can provide an accurate quote: Part Name, 3D CAD Drawing, Quantity, Material, Color, Finishing.
Q: How can I know my products going on ?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the production process.
Q: Can You sign a confidentiality greement ?
A: We can sign a confidentiality agreement according to your needs.
Q: What is your terms of payment ?
A: 30% in advance ,70% balance before shipment. Other terms negotiable.
Q: Are you a trading company or factory?
A: We are direct factory with 20 experienced engineers and more than 80 employees as well approximate 3,000 square meters workshop area.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you if placed order.